With meticulous craftsmanship and intelligent manufacturing, Sanmei New Materials' intelligent production line has been fully put into operation and reached full capacity
#Company News ·2024-03-10 16:02:27
On March 10, 2024, Fujian Sanmei New Materials Technology Co., Ltd. held a ceremony for the commissioning and full production capacity of its intelligent production line, announcing that the company's large-scale production line for high-end fluorine-containing surfactants has officially been put into full-load operation. This marks that Sanmei has completely broken free from capacity constraints and entered a brand-new development stage of ";R&D + intelligent manufacturing + large-scale delivery";, possessing the ability to serve major customers across the country and ensure long-term stable supply, and has become an enterprise with scale competitiveness in the domestic organic fluorine new materials field.
After going through construction, installation, commissioning, trial production, ramping up and verification, all the indicators of the production line have met the standards: high batch stability of products, precise process control, low energy consumption, compliance with the three wastes discharge standards, and reliable safe operation. The production line covers a full range of products including nonionic, anionic, fire-specific, oiling-specific, coating leveling agent, stone protection, textile three-proof, leather protection, paper three-proof, etc. It can achieve flexible, multi-variety and large-scale continuous production.
The production line adopts an intelligent control system, with key process parameters automatically controlled, monitored in real time and recorded throughout the process, ensuring consistent performance and stable quality of each batch of products. Equipped with a high-standard quality inspection center and high-end testing instruments, strict incoming, process and outgoing inspections are carried out to ensure full traceability throughout the entire process. Meanwhile, the production line adopts a sealed, safe and environmentally friendly design, and is equipped with a complete waste gas and waste water treatment system, meeting the requirements of green production.
At the commissioning and full production ceremony, the company's person in charge stated: "The full commissioning of the intelligent production line is an important milestone in Sanmei's five-year development." Today, Sanmei is not only capable of developing high-quality products, but also able to manufacture them on a large scale, stably, safely and environmentally friendly. We will repay our customers with more abundant production capacity, more stable quality, faster delivery time and better service, and fully promote domestic substitution.
With the release of production capacity, Sanmei has comprehensively enhanced its order-taking capacity and can quickly respond to the demands of major clients for annual framework agreements, bulk orders, and urgent orders. The company is simultaneously improving its supply chain management, warehousing and logistics, and after-sales service systems, building a one-stop service capability covering R&D, production, testing, sales, and technical support to enhance the customer experience.
Representatives of many cooperative clients stated that the implementation of Sanmei's production capacity is of great significance to the industrial chain. It addresses the pain points of high-end fluorine-containing surfactants, such as unstable supply, long delivery times, and reliance on imports, and helps enhance the security and resilience of the supply chain.
After the production line reaches its full capacity, the company will continue to promote lean production, cost reduction and efficiency improvement, process optimization and product upgrading, and constantly enhance its competitiveness. Meanwhile, the R&D team will accelerate the industrialization of new products, promote more high-end models to enter the market, and enrich the product matrix.
From nothing to something, from a laboratory to an intelligent factory, and from small-scale trial production to large-scale delivery, Sanmei completed its industrial transformation in just three years. In the future, the company will take intelligent manufacturing as its engine, technological innovation as its support, and quality and brand as its core to accelerate its growth into a leading domestic and internationally renowned organic fluorine new materials enterprise.